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For quality heating of billets, pads and plates made of brass alloys and some aluminum alloys
For quality heating of billets, pads and plates made of brass alloys and some aluminum alloys
Protection of technological heritage and know-how
In order to protect the technical/scientific heritage matured over the years by our company, the technical information contained in these pages is of a general nature, and deliberately does not go into specifics regarding many constructional/conceptual aspects, as these are liable to be replicated by competitor companies. Should you require further information concerning the machines or their working methods, please contact our technical department, which will be pleased to provide further information.
The machines are 100% manufactured in our own production departments.
For many years Maestri has been supplying important manufacturers linked to the fashion industry with its moulding furnaces.
These collaborations have led to the need to make the machines more and more extreme to strive for continuous improvement of the finished product, which in this specific sector requires maniacal care and attention in order to achieve good quality levels.
Reliability
Reliability for Maestri means combining construction quality and process quality, i.e. adopting the best available technology to achieve the best possible result without worrying about machine downtime.
A well-made machine is a machine that over time maintains process quality combined with reduced downtime.
Maestri chooses top quality materials and components to give the customer the best in terms of performance and durability over the years.
Specificity
The fashion moulding sector is unique in that it combines art and productivity.
Our chain machines have been developed around this concept, heating in a qualitative way and being easy to use.
In this specific sector, the production batches are generally very small, and this pushes the manufacturer to have to set up the production line several times a day; with this in mind, we have worked on an efficient and intuitive loading system, which allows automatic work, and which can also be set up in a few steps, allowing the line to be quickly prepared for production and maintain productivity over time.
This type of furnace has a fully electronic 3-axis Cartesian loading system managed by brushless motors, which uses a pneumatically actuated gripper to pick up the pieces from the loading chain, previously selected and oriented by a mechanical system, and to deposit them without impact on the furnace hotline.
Heating chamber
As with all our machines, this type of oven can be fully customized and equipped with different technical solutions.
For the products to be treated in this type of furnace, radiant chambers are particularly suitable, where heating is semi-direct, i.e., with a flame in the chamber, but directed towards the furnace vault, which makes it possible to obtain a higher temperature uniformity and to oxidize the pieces much less, with a consequent increase in the quality of the finished product, which is also easier to manage in the subsequent finishing phases (polishing, electroplating).
Utmost care in handling items
We treat your components with kid gloves.
Increasingly extreme demands give rise to the most extreme process optimization solutions.
In fact, we offer specific components on our machines to increase the care with which the items are handled, using solutions such as special rubber coatings, plastic chains, smooth chains, low-wear materials (so as not to generate iron dust) and furnace chain cleaning systems.
All of this, designed and developed to meet the needs of the end customer, is available to be installed on the machine, where it is needed and in the configuration that best meets the needs.
Software and production tracking
As for all our machines, various management and control software are available, with different interfaces and complexity, designed to manage all the process data of the machine and make them easy to read and always available to track your production.
It helps you manage your process and define your costs, allowing you to give your customers proof of how the items are handled in your production cycle.